Case Study:

LEADING Aviation MRO Digitizes LOTO Boards using BoxLock's Supply Chain Access Control Platform

Overview

With over 16 aircraft operating on a 5-day work week schedule, BoxLock’s client had a complex task of managing their Lockout-Tagout (LOTO) Boards — a critical safety system designed to prevent accidents during aircraft maintenance. The manual process was not only time-consuming but also led to occasional errors that could compromise safety. This is where BoxLock stepped in.

Challenge

The client decided to partner with BoxLock, utilizing their Supply Chain Access Control Platform to digitize their LOTO Boards. The digital LOTO Boards leveraged BoxLock’s cutting-edge technology to automate the complex process, ensuring precision and enhancing the efficiency of aircraft maintenance operations.

Results

The results have been overwhelmingly positive. The digital LOTO boards have enabled the MRO to manage the status of all aircraft in real-time. BoxLock’s platform reduced labor costs from an annual $208,000 to a significantly lower number, while also ensuring a higher degree of safety compliance.

1. Efficiency: Through digitalization, the process of managing the LOTO boards became more efficient, reducing the time needed for board changes and increasing the throughput of aircraft maintenance.

2. Cost Reduction: The shift to BoxLock’s digital platform has led to a significant decrease in labor costs for Generica Aviation, contributing to healthier profit margins.

3. Improved Safety: By minimizing human error, the platform enhanced safety, ensuring accurate and timely updates of LOTO board status, leading to a safer work environment for aviation mechanics.

The customer’s success story with BoxLock's Supply Chain Access Control Platform has marked a significant step forward in the digitization of their operations, demonstrating the value and impact of embracing technology in modern aviation industry.